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Thread: Weld Metal calculation

  1. #1

    Weld Metal calculation

    Hi everybody,

    I am looking for weld metal(weight) calculation for pipe welding.anybody having any excel work sheet or worked out method ,please share it over here or send to my e-mail address mentioned below.I have to order electrodes for production welding. Following is the dimensions of the joint .Thickness of pipe 18 mm, 70 Degree angle single V-Groove,1 mm root face,1.5 mm root opening. I have calculated total volume of joint all around pipe.then divided it by density of weld metal(mild steel) to get mass of the weld metal required to fill the groove. But the result is not correct due to some unit conversion mistake.I am looking for help from all the members over here interested in this subject.I am new in welding engineering and don't have much idea about this .Expecting help from my seniors and friends.



    Thank you in advance


    See More: Weld Metal calculation
    Last edited by inconel; 12-04-2009 at 05:19 PM.

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  3. Quote Originally Posted by inconel View Post
    Hi everybody,

    I am looking for weld metal(weight) calculation for pipe welding.anybody having any excel work sheet or worked out method ,please share it over here or send to my e-mail address mentioned below.I have to order electrodes for production welding. Following is the dimensions of the joint .Thickness of pipe 18 mm, 70 Degree angle single V-Groove,1 mm root face,1.5 mm root opening. I have calculated total volume of joint all around pipe.then divided it by density of weld metal(mild steel) to get mass of the weld metal required to fill the groove. But the result is not correct due to some unit conversion mistake.I am looking for help from all the members over here interested in this subject.I am new in welding engineering and don't have much idea about this .Expecting help from my seniors and friends.

    My e-mail sunilkmani@gmail.com

    Thank you in advance

    Sunil K. Mani

    I also need it too,... how to calculate time of welding? consumeable flux? for spiral weld and or long seam weld or circum weld?...

    please give me the formulas or ebook for basic welding calculation.

    thanks ....

    Taqobalallohu minna waminkum

    Happy Id'l Fitri

    My threads; duddek :


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    • #3

      Arrow

      you may refer following sites

      [link Point to another website Only the registered members can access]

      [link Point to another website Only the registered members can access]

      [link Point to another website Only the registered members can access]

      [link Point to another website Only the registered members can access]

      [link Point to another website Only the registered members can access]
      Enjoy........................


    • There is any data available please upload man
      Last edited by viswanathankasi2; 11-04-2009 at 04:01 AM. Reason: typed worngly

    • #5

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    • #6

    • Dear Friends,

      Please look into this Bohler Guide

      [link Point to another website Only the registered members can access]
      Section-4.2 is regarding "Consumable Consumption
      and Welding Time
      ".

      It may be of help to you.

      Thanks & Best Regards,


    • guys,

      I found this site,.. there is software to calculate the welding and can estimated both on consumable that we need and also for all cost.
      if anybody in this forum has this software, please kindly share this the good one.

      thank you very much,.. i would be pleasure to wait this respond.

      here is the site :

      [link Point to another website Only the registered members can access]
      and

      [link Point to another website Only the registered members can access]

      My threads; duddek :


      • #9

      • Mr Nasir,
        Link "Bohler Guide

        [link Point to another website Only the registered members can access] and Welding Time". [/B] is not working.
        kindly can u please do something for this?

        My threads; RAJAMANICKAM :


        • #11

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        • Weld metal calculation

          Hi alls,
          I have a document of boehler-welding can share for all.

          [link Point to another website Only the registered members can access]


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