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Thread: Pump Affinity Laws

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    Pump Affinity Laws

    The Affinity Laws of centrifugal pumps or fans indicates the influence on volume capacity, head (pressure) and/or power consumption of a pump or fan due to

    • change in speed of wheel - revolutions per minute (rpm)
    • geometrically similarity - change in impeller diameter
    Note that the affinity laws for fans are not identical with pumps.
    Pump Affinity Laws

    Volume Capacity

    The volume capacity of a centrifugal pump can be expressed like
    q1 / q2 = (n1 / n2)(d1 / d2) (1)
    where
    q = volume flow capacity (m3/s, gpm, cfm, ..)
    n = wheel velocity - revolution per minute - (rpm)
    d = wheel diameter
    Head or Pressure

    The head or pressure of a centrifugal pump can be expressed like
    dp1 / dp2 = (n1 / n2)2 (d1 / d2)2 (2)
    where
    dp = head or pressure (m, ft, Pa, psi, ..)
    Power

    The power consumption of a centrifugal pump can be expressed as
    P1 / P2 = (n1 / n2)3 (d1 / d2)3 (3)
    where
    P = power (W, bhp, ..)
    Changing the Wheel Velocity


    If the wheel diameter is constant - change in pump wheel velocity can simplify the affinity laws to
    Volume Capacity

    q1 / q2 = (n1 / n2) (1a)
    Head or Pressure

    dp1 / dp2 = (n1 / n2)2 (2a)
    Power

    P1 / P2 = (n1 / n2)3 (3a)
    Note! If the speed of a pump is increased with 10%

    • the volume flow increases with 10%
    • the head increases with 21%
    • the power increases with 33 %

    If we want to increase the volume flow capacity of an existing system with 10% we have to increase the power supply with 33%.
    Pump Affinity Laws Calculator - Changing Wheel Velocity

    Replace the default values with the actual values. The calculator is generic and can be used with all common units as long as the use is consistent.


    Changing the Impeller Diameter

    If wheel velocity is constant a change in impeller diameter can simplify the affinity laws to
    Volume Capacity

    q1 / q2 = d1 / d2 (1b)
    Head or Pressure

    dp1 / dp2 = (d1 / d2)2 (2b)
    Power

    P1 / P2 = (d1 / d2)3 (3b)
    Pump Affinity Laws Calculator - Changing Wheel Diameter

    Replace the default values with the actual values. The calculator is generic and can be used with all common units as long as the use is consistent.
    q1 - volume capacity - (m3/s, gpm, cfm, ..)
    dp1 - head or pressure (m, ft, Pa, psi, ..)
    P1 - power (W, bhp)
    d1 - initial wheel diameter (m, in, ft ...)
    d2 - final wheel diameter (m, in, ft ..)
    Example - Pump Affinity Laws - Changing Pump Speed

    The pump speed is changed when the impeller size is constant. The initial flow is 100 gpm, the initial head is 100 ft, the initial power is 5 bhp, the initial speed is 1750 rpm and the final speed 3500 rpm.
    The final flow capacity can be calculated with (1a):
    q2 = q1 n2 / n1
    = (100 gpm) (3500 rpm) / (1750 rpm)
    = 200 gpm
    The final head can be calculated with (2a):
    dp2 = dp1 (n2 / n1)2
    = (100 ft) ((3500 rpm) / (1750 rpm))2
    = 400 ft
    The final power consumption can be calculated with (3a):
    P2 = P1 (n2 / n1)3
    = (5 bhp) ((3500 rpm) / (1750 rpm))3
    = 40 bph
    Example - Pump Affinity Laws - Changing Impeller Diameter

    The diameter of the pump impeller is reduced when the pump speed is constant. The diameter is changed from 8 to 6 inches.
    The final flow capacity can be calculated with (1b):
    q2 = q1 (d2 / d1)
    = ( 100 gpm) ((¨6 in) / (8 in))
    = 75 gpm
    The final head can be calculated with (2b):
    dp2 = dp1 (d2 / d1)2
    = (100 ft) ((6 in) / ( 8 in))2
    = 56.3 ft
    The final power consumption can be calculated with (3b):
    P2 = P1 (d2 / d1)3
    = (5 bhp) ((6 in) / ( 8 in))3
    = 2.1 bph
    Last edited by Esam; 01-26-2012 at 12:46 PM.

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