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Boiler energy saving tips, Tip no. 18 Steam trap survey and repair.

This a short and simple energy saving tips for the boiler system, the objective is to increase awareness for the energy saving...

Do you want to increase your productivity x 10 and become a productive person to reach your maximum success and full potential in 2018?

Hi, my name is Magdy Aly, I am a career development coach...

We all know the large share of energy cost in any operation plant OPEX that can reach 40% or more in some cases. the responsibility of energy management in any facility is a shared responsibility...

I updated the troubleshooting serial videos, now we have 8 videos in this serial covering:
1. troubleshooting methadology
2. Centrifugal pumps troubleshooting.
3. Fans troubleshooting
4. Blower...

Tip summary
Operating the pump away from best efficiency point can cause energy losses* cavitation* vibration* impeller damage* Suction & Discharge Recirculation and short bearing & seals lifetime....

Process Equipment’s troubleshooting serial



Tip-1 serial introduction



Tip summary

Centrifugal compressor troubleshooting map

Process Equipment troubleshooting serial

Tip summary
• The objective of this serial is to provide engineers with easy to use root cause analysis...

Blower troubleshooting map

Process Equipment troubleshooting serial

Tip summary
• The objective of this serial is to provide engineers with easy to use root cause analysis maps that can...

the link was updated* please check it

Process Equipment troubleshooting Process

1.1 Fan troubleshooting map

Tip summary
• The objective of this serial is to provide engineers with easy to use root cause analysis maps that can...

Tip-2 Process Equipment troubleshooting Process


Tip summary
• The objective of this serial is to provide engineers with easy to use root cause analysis maps that can help them to easily...

Tip-1 serial introduction

Tip summary
• The objective of this serial is to provide engineers with easy to use root cause analysis maps that can help them to easily troubleshoot the plant...

How to advance your boiler control system? (Energy Efficiency Tip of the Day)
Tip summary
• Mainly there are three areas to improve control in boilers. Steam side* water side and firing side....

Boiler Energy efficiency tip of the day (Excess O2)

1. All combustion requires the correct measure of oxygen; too much or too little can cause undesirable effects. However* the error is almost...

Boiler thermal insulation energy efficiency tip of the day
1. Insulation increases the amount of energy available for end uses by decreasing the amount of heat lost from the distribution system....

Minimize De-aerator vent losses energy efficiency tip of the day

Tip summary
• A deaerator works to remove dissolved oxygen from boiler feed water and must vent this oxygen* and any other...

How to optimize Boiler Load management and rightsizing? (Energy Efficiency Tip of the Day)

Tip summary
o An oversized boiler will turn on and off more often than a boiler that has been properly...

The 360 Proactive engineer concept

360 Proactive meaning:

The “360” number reflects the capability to have a holistic all rounded view to approach any problem and “proactive” reflects the...

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Problem case : The condensate return system is open to atmosphere.

Description:

Hot condensate will travel in the direction of high pressure to low pressure.
When the feed tank is vented to...

In the hot weather regions HVAC units are usually operated 24 hours on all days during most of the year* with the thermostat set point unchanged.

Neither the start and stop hours nor the...

Top 10 must have skills for Energy managers and energy teams

The current challenges facing the industrial and commercial sectors regarding energy cost and energy management* will require a...

Energy saving opportunities for the boiler (Firing side)


Preheat combustion air with waste heat (22 C reduction in flue gas temperature increases boiler efficiency by 1%).
Use variable speed...

Energy saving opportunities for the boiler (water side)

• Add an economizer to preheat boiler feed water using exhaust heat.

• Inspect for scale and sediment on the water side

• ...