ipt type="text/javascript"> (fun

1. Active Member

Join Date
Jul 2008
Posts
425
Thanks
184
Thanked 464 Times in 116 Posts

Weld Metal calculation

Hi everybody,

I am looking for weld metal(weight) calculation for pipe welding.anybody having any excel work sheet or worked out method ,please share it over here or send to my e-mail address mentioned below.I have to order electrodes for production welding. Following is the dimensions of the joint .Thickness of pipe 18 mm, 70 Degree angle single V-Groove,1 mm root face,1.5 mm root opening. I have calculated total volume of joint all around pipe.then divided it by density of weld metal(mild steel) to get mass of the weld metal required to fill the groove. But the result is not correct due to some unit conversion mistake.I am looking for help from all the members over here interested in this subject.I am new in welding engineering and don't have much idea about this .Expecting help from my seniors and friends.

See More: Weld Metal calculation
Last edited by inconel; 12-04-2009 at 05:19 PM.

2. Spons Circuit
Join Date
Always
Posts
Many

3. Member

Join Date
Jul 2008
Posts
46
Thanks
0
Thanked 0 Times in 0 Posts
Originally Posted by inconel
Hi everybody,

I am looking for weld metal(weight) calculation for pipe welding.anybody having any excel work sheet or worked out method ,please share it over here or send to my e-mail address mentioned below.I have to order electrodes for production welding. Following is the dimensions of the joint .Thickness of pipe 18 mm, 70 Degree angle single V-Groove,1 mm root face,1.5 mm root opening. I have calculated total volume of joint all around pipe.then divided it by density of weld metal(mild steel) to get mass of the weld metal required to fill the groove. But the result is not correct due to some unit conversion mistake.I am looking for help from all the members over here interested in this subject.I am new in welding engineering and don't have much idea about this .Expecting help from my seniors and friends.

My e-mail link Point to another website You need to be logged in ,in order to see it.

Sunil K. Mani

I also need it too,... how to calculate time of welding? consumeable flux? for spiral weld and or long seam weld or circum weld?...

please give me the formulas or ebook for basic welding calculation.

thanks ....

Taqobalallohu minna waminkum

Happy Id'l Fitri

4. -

5. Active Member

Join Date
May 2009
Posts
190
Thanks
0
Thanked 17 Times in 9 Posts
you may refer following sites

link Point to another website You need to be logged in ,in order to see it.
link Point to another website You need to be logged in ,in order to see it.
link Point to another website You need to be logged in ,in order to see it.
link Point to another website You need to be logged in ,in order to see it.
link Point to another website You need to be logged in ,in order to see it.

Enjoy........................

6. Senior Member

Join Date
Jul 2009
Posts
114
Thanks
0
Thanked 1 Time in 1 Post
Last edited by viswanathankasi2; 11-04-2009 at 04:01 AM. Reason: typed worngly

7. Active Member

Join Date
Jul 2008
Posts
425
Thanks
184
Thanked 464 Times in 116 Posts
Hi, I heard that Lincoln electric & ESAB distributing excel sheet for weld metal calculation.If any one have that ,pls share it over here

8. Active Member

Join Date
Jul 2008
Posts
425
Thanks
184
Thanked 464 Times in 116 Posts
Hi,

Nobody here to help me out...........

9. Member

Join Date
Jul 2007
Posts
39
Thanks
0
Thanked 24 Times in 5 Posts
Dear Friends,

Please look into this Bohler Guide
link Point to another website You need to be logged in ,in order to see it.

Section-4.2 is regarding "Consumable Consumption
and Welding Time
".

It may be of help to you.

Thanks & Best Regards,

10. Member

Join Date
Jul 2008
Posts
46
Thanks
0
Thanked 0 Times in 0 Posts
guys,

I found this site,.. there is software to calculate the welding and can estimated both on consumable that we need and also for all cost.

thank you very much,.. i would be pleasure to wait this respond.

here is the site :
link Point to another website You need to be logged in ,in order to see it.

and

link Point to another website You need to be logged in ,in order to see it.

11. Very Active Member

Join Date
Jul 2009
Posts
1,452
Thanks
412
Thanked 858 Times in 321 Posts

12. Senior Member

Join Date
Dec 2008
Posts
75
Thanks
0
Thanked 3 Times in 3 Posts
Mr Nasir,
Link "Bohler Guide link Point to another website You need to be logged in ,in order to see it. & Section-4.2 is regarding "Consumable Consumption
and Welding Time". [/B] is not working.
kindly can u please do something for this?

13. The Following User Says Thank You to RAJAMANICKAM For This Useful Post:

earlytwenties (04-21-2014)

14. Junior Member

Join Date
Aug 2009
Posts
24
Thanks
0
Thanked 0 Times in 0 Posts
Hai friends...

link Point to another website You need to be logged in ,in order to see it.

15. Senior Member

Join Date
Oct 2010
Posts
119
Thanks
105
Thanked 11 Times in 10 Posts

Weld metal calculation

Hi alls,
I have a document of boehler-welding can share for all.link Point to another website You need to be logged in ,in order to see it.

16. The Following User Says Thank You to thuanvinhan1 For This Useful Post:

earlytwenties (04-21-2014)

Discussion forum and a library of videos and photographs related to the petroleum industry , Safety And Environment , Geology , Exploration , Drilling , Workover, Reservoir, Oil And Gas Production, Oil And Gas Process, Petroleum Refining, Petrochemical, Laboratory Measurements, Instrumentation & Control, Mechanical Engineering, Planning & Project Management, Pipeline And Fluid Flow, Electrical & Power Engineering, Materials Science &Corrosion, Civil & Structural Engineering, Engineering Certificates, General Engineering, Engineering Spreadsheets & Presentations, Engineering Software Tutorial, Petroleum News, Jobs, Self Improvement,Petroleum Club