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Thread: Weld Metal calculation

  1. #1

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    Weld Metal calculation

    Hi everybody,

    I am looking for weld metal(weight) calculation for pipe welding.anybody having any excel work sheet or worked out method ,please share it over here or send to my e-mail address mentioned below.I have to order electrodes for production welding. Following is the dimensions of the joint .Thickness of pipe 18 mm, 70 Degree angle single V-Groove,1 mm root face,1.5 mm root opening. I have calculated total volume of joint all around pipe.then divided it by density of weld metal(mild steel) to get mass of the weld metal required to fill the groove. But the result is not correct due to some unit conversion mistake.I am looking for help from all the members over here interested in this subject.I am new in welding engineering and don't have much idea about this .Expecting help from my seniors and friends.



    Thank you in advance
    Last edited by inconel; 12-04-2009 at 05:19 PM.

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  3. #2

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    Quote Originally Posted by inconel View Post
    Hi everybody,

    I am looking for weld metal(weight) calculation for pipe welding.anybody having any excel work sheet or worked out method ,please share it over here or send to my e-mail address mentioned below.I have to order electrodes for production welding. Following is the dimensions of the joint .Thickness of pipe 18 mm, 70 Degree angle single V-Groove,1 mm root face,1.5 mm root opening. I have calculated total volume of joint all around pipe.then divided it by density of weld metal(mild steel) to get mass of the weld metal required to fill the groove. But the result is not correct due to some unit conversion mistake.I am looking for help from all the members over here interested in this subject.I am new in welding engineering and don't have much idea about this .Expecting help from my seniors and friends.

    My e-mail sunilkmani@gmail.com

    Thank you in advance

    Sunil K. Mani

    I also need it too,... how to calculate time of welding? consumeable flux? for spiral weld and or long seam weld or circum weld?...

    please give me the formulas or ebook for basic welding calculation.

    thanks ....

    Taqobalallohu minna waminkum

    Happy Id'l Fitri

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    • #3

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      Arrow

      you may refer following sites

      [This link Point to another website Only registered and activated users can see links.]

      [This link Point to another website Only registered and activated users can see links.]

      [This link Point to another website Only registered and activated users can see links.]

      [This link Point to another website Only registered and activated users can see links.]

      [This link Point to another website Only registered and activated users can see links.]
      Enjoy........................


    • #4

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      There is any data available please upload man
      Last edited by viswanathankasi2; 11-04-2009 at 04:01 AM. Reason: typed worngly

    • #5

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      Hi, I heard that Lincoln electric & ESAB distributing excel sheet for weld metal calculation.If any one have that ,pls share it over here

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    • #7

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      Dear Friends,

      Please look into this Bohler Guide

      [This link Point to another website Only registered and activated users can see links.]
      Section-4.2 is regarding "Consumable Consumption
      and Welding Time
      ".

      It may be of help to you.

      Thanks & Best Regards,


    • #8

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      guys,

      I found this site,.. there is software to calculate the welding and can estimated both on consumable that we need and also for all cost.
      if anybody in this forum has this software, please kindly share this the good one.

      thank you very much,.. i would be pleasure to wait this respond.

      here is the site :

      [This link Point to another website Only registered and activated users can see links.]
      and

      [This link Point to another website Only registered and activated users can see links.]

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      • #10

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        Mr Nasir,
        Link "Bohler Guide

        [This link Point to another website Only registered and activated users can see links.] and Welding Time". [/B] is not working.
        kindly can u please do something for this?

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          earlytwenties (04-21-2014)

        • #11

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          Hai friends...

          I think the following link will serve your Purpose....

          [This link Point to another website Only registered and activated users can see links.]


        • #12

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          Weld metal calculation

          Hi alls,
          I have a document of boehler-welding can share for all.

          [This link Point to another website Only registered and activated users can see links.]


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          earlytwenties (04-21-2014)

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